Halogen-Free Mid-Loss Laminate

Shengyi S7040G PCB Fabrication

Halogen-free mid-loss with Dk 3.72 at 10 GHz and Df 0.0089 for 25G-56G server interconnects, switches, and 5G backplanes

Shengyi S7040G high-speed multilayer BGA carrier PCB for 25G-56G data center interconnects

3.72

Dk @ 10 GHz

0.0089

Df @ 10 GHz

175C

Tg (DSC)

405C

Td

Key Features

  • True mid-loss: Dk 3.72, Df 0.0089 at 10 GHz between FR-4 and ultra-low-loss
  • Halogen-free and lead-free compatible with V-0 rating
  • Outstanding Td 405C for extreme thermal reliability
  • Anti-CAF for dense via arrays in backplane designs
  • Proven for 25G-56G NRZ/PAM4 channels in production

Applications

Shengyi S7040G is proven in production for: data center switches/routers (25G-56G), server backplanes, 5G base station digital backhaul, high-speed line cards, AI server interconnects.

How It Compares

S7040G fills the gap between standard FR-4 (Df 0.018) and ultra-low-loss S7439 (Df 0.0013) or Megtron 6 (Df 0.002). At Df 0.0089, it handles 25G-56G channels up to 12 inches. Costs 30-40% less than Isola I-Tera MT40.

Design Parameters

PropertyValue
Glass Transition (Tg)175/185C
Decomposition Temperature (Td)405C
T260>60 min
T288>60 min
CTE Z-axis (before Tg)45 ppm/C
CTE Z-axis (after Tg)245 ppm/C
CTE Z-axis (50-260C)2.5%
Dk3.9 (1G) / 3.72 (10G)
Df0.007 (1G) / 0.0089 (10G)
Peel Strength (after 288C)0.85 N/mm
FlammabilityUL 94 V-0 (HF)
IPC Specification-

Shengyi S7040G In Production

Genuine S7040G high-speed boards we fabricate, and the 25G-56G systems they go into.

Shengyi S7040G dense BGA HDI board with fine-pitch high-speed routing for a data center switch ASIC
High-speed board

Dense BGA breakout on S7040G — Df 0.0089 at 10 GHz keeps 25G-56G NRZ/PAM4 channels clean under a switch ASIC.

Cross-section of plated through-holes on a Shengyi S7040G multilayer backplane showing anti-CAF via reliability
Via detail

Plated-via detail: S7040G is anti-CAF with Td 405C, holding up to dense via arrays in high-layer-count backplanes.

Data center switch and server hardware, a primary application for Shengyi S7040G mid-loss laminate
Data center

Data center switches and routers: S7040G is the halogen-free mid-loss workhorse for 25G-56G line cards and backplanes.

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