· AtlasPCB Engineering · News · 5 min read
IPC-1752B Update Adds PFAS Reporting Requirements
Updated IPC-1752B material declaration standard adds PFAS substance reporting aligned with EU REACH/RoHS regulatory changes.
IPC Releases Updated Material Declaration Standard
The IPC has released an updated version of its IPC-1752B Material Declaration standard, incorporating specific provisions for PFAS (per- and polyfluoroalkyl substances) reporting. This update represents the most significant change to electronics material declaration requirements in over a decade, driven by the European Union’s proposed universal PFAS restriction under the REACH regulation.
The update affects every layer of the electronics supply chain, from raw material suppliers and laminate manufacturers to PCB fabricators, component suppliers, and OEMs. For the PCB industry specifically, the changes are particularly impactful because PFAS compounds are present in multiple critical materials used in board fabrication.
Why PFAS Matters for PCBs
PFAS — often called “forever chemicals” due to their environmental persistence — are a class of over 10,000 synthetic chemicals characterized by strong carbon-fluorine bonds. In PCB manufacturing, PFAS compounds appear in several key areas:
PTFE-based laminates: High-frequency PCB materials such as Rogers RT/duroid, Taconic, and other PTFE-based laminates inherently contain PFAS. These materials are essential for RF and microwave PCB applications operating above 10 GHz.
Surface treatments: Some conformal coatings, flux residues, and surface finish processes use fluorinated compounds for their hydrophobic and thermal stability properties.
Solder mask additives: Certain solder mask formulations contain fluorinated leveling agents and anti-wetting additives that fall under the PFAS definition.
Release agents and mold compounds: Press pads, release films, and certain mold compounds used in lamination may contain PFAS.
The EU’s proposed PFAS restriction — submitted by authorities from Germany, the Netherlands, Denmark, Norway, and Sweden — would ban all PFAS uses except those granted specific “essential use” exemptions. The electronics industry has been actively lobbying for broad essential-use exemptions, particularly for high-frequency laminates where no viable PFAS-free alternatives exist.
Key Changes in IPC-1752B
The updated standard introduces several new data fields and reporting requirements:
PFAS Content Declaration Fields
| Field | Description | Threshold |
|---|---|---|
| PFAS Presence | Binary declaration of intentional PFAS addition | Any intentional addition |
| PFAS Content (ppm) | Quantitative PFAS content by weight | Report if > 50 ppm |
| PFAS CAS Numbers | Specific substance identification | All identified PFAS |
| PFAS Use Category | Essential / Non-essential / Under review | Per EU framework |
| Alternative Assessment | Status of PFAS-free alternative evaluation | Required if > 1000 ppm |
Classification System
IPC-1752B introduces a three-tier PFAS classification:
- PFAS-Free: No intentionally added PFAS; total PFAS content below 50 ppm
- PFAS-Containing (Essential Use): Contains PFAS for a function where no technically viable alternative exists (e.g., PTFE RF laminates)
- PFAS-Containing (Non-Essential): Contains PFAS where alternatives may be available
This classification aligns with the EU’s proposed exemption framework, allowing companies to begin categorizing their materials ahead of regulatory deadlines.
Supply Chain Data Exchange
The standard also updates the XML data exchange schema to support PFAS information flow through the supply chain. This includes:
- Standardized PFAS substance identifiers compatible with ECHA’s SCIP database
- Aggregation rules for reporting PFAS content at the assembly level
- Interoperability with IPC-1754 (Material Declaration Management) and IPC-1755 (RoHS Declaration)
Impact on PCB Fabricators
PCB fabricators face several immediate challenges:
Material inventory audit: Every laminate, prepreg, solder mask, surface finish chemistry, and process consumable must be assessed for PFAS content. For manufacturers working with halogen-free materials, some overlap exists with existing declarations, but PFAS reporting requires separate and more specific identification.
Supplier engagement: Fabricators must request updated IPC-1752B declarations from all material suppliers. Many chemical suppliers are still developing their PFAS analytical capabilities, creating potential data gaps.
Process documentation: For each product family, fabricators must document which materials contain PFAS, the function of those PFAS, and whether alternatives have been evaluated.
Customer communication: Major OEMs — particularly those selling into the EU market — are beginning to request PFAS declarations. Early compliance gives PCB fabricators a competitive advantage.
The PTFE Laminate Question
The most critical PFAS issue for the PCB industry is the status of PTFE-based high-frequency laminates. PTFE (polytetrafluoroethylene) is itself a PFAS substance, and it is the foundation of virtually all high-performance RF/microwave PCB materials.
Industry groups including IPC, the European PCB manufacturers’ association (EIPC), and RF material suppliers have submitted detailed technical dossiers to ECHA arguing for essential-use exemptions for PTFE in electronics. The key arguments include:
- No PFAS-free material exists that matches PTFE’s combination of low Dk (2.1), ultra-low Df (0.0004), and thermal stability
- Applications including 5G infrastructure, automotive radar, satellite communications, and defense systems depend on PTFE laminates
- The processing of PTFE into finished PCB laminates does not release PFAS into the environment under normal manufacturing conditions
While exemptions for PTFE laminates are widely expected, the timeline and conditions remain uncertain. Engineers designing high-frequency PCB systems should monitor this regulatory development closely.
Compliance Timeline
| Milestone | Expected Date |
|---|---|
| IPC-1752B PFAS fields published | Q2 2026 (now) |
| Major OEMs begin requesting PFAS declarations | Q3–Q4 2026 |
| EU PFAS restriction adopted under REACH | Q4 2026 – Q1 2027 |
| Transition period begins | Q1 2027 |
| Full compliance required (with exemptions) | 2028–2029 |
What PCB Engineers Should Do Now
- Audit your BOM: Identify which materials in your designs contain PFAS, particularly PTFE laminates and specialty coatings
- Request updated declarations: Ask your PCB fabricator for IPC-1752B PFAS declarations for your specific stackup
- Evaluate alternatives where possible: For non-essential PFAS uses (certain coatings, additives), begin qualifying PFAS-free alternatives
- Document essential uses: For PTFE laminates and other critical PFAS materials, prepare technical justification for essential-use exemptions
Atlas PCB tracks all material compliance data across our supply chain and can provide IPC-1752B declarations for any product. Upload your Gerbers for a free engineering review and discuss compliance requirements with our team.
Related: PCB Environmental Standards | PCB Halogen-Free Materials Guide | IPC Standards Updates 2026
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